20L Quantitative Packaging Machine for Ceramic Ink

Overview:

The 20L Quantitative Packaging Machine is a specialized system designed for precise, high-viscosity liquid packaging, ideal for ceramic ink and other industrial fluids. It combines accurate filling, sealing, and automation to handle 20-liter containers efficiently. As a manufacturer, we offer customizable solutions tailored to ceramic ink’s unique requirements, including viscosity control, contamination prevention, and integration with production lines.

Key Features:

1. High-Viscosity Handling:

• Engineered for ceramic ink (viscosities up to 10,000 cP or higher with optional pump upgrades).

• Pneumatic or Gear Pumps: Ensure smooth flow of thick, abrasive, or particle-laden fluids.

• Heated Jackets (Optional): Prevent clogging or solidification of temperature-sensitive inks.

2. Precision Filling:

• Weight-Based Accuracy: ±0.1% accuracy using load cells for consistent 20L fills.

• Drift-Free Nozzles: Eliminate dripping after filling to avoid contamination or waste.

• Vacuum Filling (Optional): Reduces foaming and splashing for sensitive inks.

3. Sealing & Capping:

• Automated Lid Sealer: Integrates with crown lids, screw caps, or custom closures.

• Torque Control: Adjustable tightening force to ensure secure seals without over-compression.

• Nitrogen Blanketing (Optional): Inert gas purging to prevent oxidation or foaming.

4. Contamination Control:

• Stainless Steel Construction: 304/316 grade materials resist corrosion and chemical damage.

• PTFE/FKM Seals: Compatible with abrasive ceramic inks and harsh solvents.

• Quick-Clean Design: Tool-free nozzle removal and self-purging systems for easy maintenance.

5. Automation & Efficiency:

• Single or Double Heads: Single-head models for smaller batches or dual-head for high throughput.

• Touchscreen HMI: Intuitive interface for recipe management, real-time monitoring, and troubleshooting.

• Conveyor Integration (Optional): Automate container loading/unloading for seamless workflow.

6. Safety & Compliance:

• ATEX/IECEx Options: Explosion-proof models for flammable solvents or hazardous environments.

• Overfill Protection: Automatically stops filling if preset weight is exceeded.

• Dust/IP65 Rating: Suitable for industrial environments.

7. Customization Options:

• Batch Tracking: Integrate barcode scanners or label printers for traceability.

• Heated Hoses/Pipes: Maintain ink temperature during transfer.

• Remote Monitoring (Optional): IoT-enabled systems for predictive maintenance and data logging.

Technical Specifications:

• Filling Range: 1–20 liters (customizable for larger volumes).

• Accuracy: ±0.1% of target weight.

• Nozzle Type: Drift-free, stainless steel or ceramic-coated nozzles (for abrasion resistance).

• Materials: Stainless steel (304/316), PTFE, FKM, and chemical-resistant plastics.

• Viscosity Handling: Up to 10,000 cP (higher with optional gear pumps).

• Environment Rating: IP65 (dust and water resistant).

• Compliance: CE certified; ATEX/IECEx options available for hazardous areas.

Applications:

• Ceramic Ink: For digital printing, glaze application, and industrial ceramics manufacturing.

• Other Industrial Fluids: Adhesives, resins, coatings, chemicals, and high-viscosity oils.

Operation Steps:

1. Container Placement: Manual or conveyor-loaded 20L pails/containers are positioned under the filling head.

2. Nozzle Positioning: The machine lowers the nozzle into the container to minimize splashing.

3. Filling: Weight-based filling ensures precise dosing, with real-time adjustments for accuracy.

4. Sealing: Automated capper applies and tightens the lid (crown, screw, or custom closure).

5. Container Removal: Filled containers are removed manually or via conveyor (optional).

6. Cleanup (Optional): Nozzles self-purge or undergo manual cleaning to prevent cross-contamination.

Benefits:

1. Precision: High-accuracy filling reduces material waste and ensures consistent product quality.

2. Versatility: Suitable for ceramic ink, adhesives, chemicals, and more with customizable features.

3. Efficiency: Automated processes (filling, sealing, and conveying) reduce labor costs and cycle times.

4. Low Maintenance: Robust construction and quick-clean design minimize downtime.

5. Safety: Explosion-proof options and overfill protection ensure operator and facility safety.

6. Customization: Tailored solutions for viscosity, temperature, and integration needs.

Why Choose Us?

As a manufacturer, we specialize in designing quantitative packaging machines for challenging fluids like ceramic ink. Our machines combine precision, durability, and automation to meet your production demands. With options for custom nozzles, heating systems, and compliance certifications, we deliver reliable solutions for ceramic ink packaging and other high-viscosity applications. Contact us for a tailored quote or consultation!

Immediate Order:

Website: http://www.azoki.cn/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com