High-Efficiency Filling Machine for Styrene Acrylic Emulsion

Overview:

The High-Efficiency Filling Machine is designed for precise, automated filling of styrene acrylic emulsion into pails (e.g., 5L, 20L, or custom sizes) with integrated capping. It combines accurate filling, sealing, and contamination control to handle the unique requirements of styrene acrylic emulsions, including viscosity, foaming, and chemical compatibility. Ideal for industrial applications, this machine ensures consistent quality, minimal waste, and high throughput.

Key Features:

1. Viscosity Handling:

• Engineered for styrene acrylic emulsion (viscosities up to 2,000 cP or higher with optional pump upgrades).

• Pneumatic or Peristaltic Pumps: Gentle handling to avoid shear-sensitive emulsions.

• Heated Jackets (Optional): Prevent gelling or viscosity changes during filling.

2. Precision Filling:

• Weight-Based Accuracy: ±0.1% accuracy using load cells for consistent fills.

• Drift-Free Nozzles: Eliminate dripping after filling to prevent contamination or spills.

• Foam Control: Vacuum filling or anti-foam nozzles to minimize air entrainment.

3. Automated Capping:

• Integrated Capping System: Seals pails with crown lids, screw caps, or custom closures.

• Torque Control: Adjustable tightening force to ensure secure seals without over-compression.

• Nitrogen Blanketing (Optional): Inert gas purging to prevent oxidation or foaming.

4. Contamination Control:

• Stainless Steel Construction: 304/316 grade materials resist corrosion from chemicals.

• PTFE/FKM Seals: Compatible with styrene acrylic emulsions and solvents.

• Quick-Clean Design: Tool-free nozzle removal and self-purging systems for easy maintenance.

5. Automation & Efficiency:

• Single or Double Heads: Single-head models for smaller batches or dual-head for high throughput.

• Touchscreen HMI: Intuitive interface for recipe management, real-time monitoring, and troubleshooting.

• Conveyor Integration (Optional): Automate container loading/unloading for seamless workflow.

6. Safety & Compliance:

• ATEX/IECEx Options: Explosion-proof models for flammable solvents or hazardous environments.

• Overfill Protection: Automatically stops filling if preset weight is exceeded.

• Dust/IP65 Rating: Suitable for industrial environments.

7. Customization Options:

• Batch Tracking: Integrate barcode scanners or label printers for traceability.

• Heated Hoses/Pipes: Maintain emulsion temperature during transfer.

• Remote Monitoring (Optional): IoT-enabled systems for predictive maintenance and data logging.

Technical Specifications:

• Filling Range: 1–20 liters (customizable for larger volumes).

• Accuracy: ±0.1% of target weight.

• Nozzle Type: Drift-free, stainless steel or ceramic-coated nozzles (for abrasion resistance).

• Materials: Stainless steel (304/316), PTFE, FKM, and chemical-resistant plastics.

• Viscosity Handling: Up to 2,000 cP (higher with optional gear pumps).

• Environment Rating: IP65 (dust and water resistant).

• Compliance: CE certified; ATEX/IECEx options available for hazardous areas.

Applications:

• Styrene Acrylic Emulsion: For paints, coatings, adhesives, and construction materials.

• Other Industrial Fluids: Latex, resins, adhesives, and high-viscosity liquids.

Operation Steps:

1. Container Placement: Manual or conveyor-loaded pails are positioned under the filling head.

2. Nozzle Positioning: The machine lowers the nozzle into the container to minimize splashing.

3. Filling: Weight-based filling ensures precise dosing, with real-time adjustments for accuracy.

4. Sealing: Automated capper applies and tightens the lid (crown, screw, or custom closure).

5. Container Removal: Filled containers are removed manually or via conveyor (optional).

6. Cleanup (Optional): Nozzles self-purge or undergo manual cleaning to prevent cross-contamination.

Benefits:

1. Precision: High-accuracy filling reduces material waste and ensures consistent product quality.

2. Versatility: Suitable for styrene acrylic emulsion, latex, adhesives, and more with customizable features.

3. Efficiency: Automated processes (filling, sealing, and conveying) reduce labor costs and cycle times.

4. Low Maintenance: Robust construction and quick-clean design minimize downtime.

5. Safety: Explosion-proof options and overfill protection ensure operator and facility safety.

6. Customization: Tailored solutions for viscosity, temperature, and integration needs.

Why Choose Us?

As a manufacturer, we specialize in designing filling machines for challenging fluids like styrene acrylic emulsion. Our machines combine precision, durability, and automation to meet your production demands. With options for custom nozzles, heating systems, and compliance certifications, we deliver reliable solutions for styrene acrylic emulsion packaging and other high-viscosity applications. Contact us for a tailored quote or consultation!

Immediate Order:

Website: http://www.azoki.cn/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com