Industrial 200L Gel Dosing Machine: Precision Silicone & Lubricant Filing with Advanced Flow Control

Overview

The 200L High-Viscosity Filling Machine is engineered for precise, high-volume dispensing of gels, silicones, lubricants, and other viscous materials (up to 1,000,000 cP). It integrates flow control technology, anti-drip systems, and customizable dosing to ensure accuracy, cleanliness, and efficiency in industrial applications.

Key Features

1. Flow Control Technology

• Variable Speed Pump: Adjustable flow rates (e.g., 1–50 L/min) via HMI or PLC.

• Progressive Cavity Pump (PCP): Gentle handling of viscous materials like silicone, preventing shear degradation.

• Closed-Loop Feedback: Real-time weight monitoring ensures ±0.2% accuracy per dose.

2. Precision Filling

• Load Cell Weighing System: Automatically stops filling at target weight (e.g., 200L drums or smaller containers).

• Anti-Drip Nozzle: Ceramic or stainless steel nozzles with pneumatic actuation to prevent dripping or leaks.

• Vacuum Breaker: Eliminates airlocks during filling of thixotropic gels.

3. High Viscosity Handling

• Heavy-Duty PCP Pump: Capable of pumping materials up to 1,000,000 cP (customizable for higher viscosities).

• Insulated Hoses (Optional): Maintain material temperature to reduce viscosity for smoother flow.

• Stainless Steel Hopper: Large capacity (50–200L) with agitator to prevent settling or clumping.

4. Ease of Operation

• Touchscreen HMI: Preset recipes, customizable flow rates, and diagnostics.

• Remote Control (Optional): Wireless operation via tablet or smartphone.

• Quick Changeover: Tool-free nozzle swaps for different container sizes (e.g., IBCs, drums, pails).

5. Safety & Compliance

• ATEX/IECEx Certification: Safe for explosive atmospheres (Zone 1/21).

• Static Dissipation: Conductive hoses and grounding systems.

• Corrosion-Resistant Build: 304/316L stainless steel, PTFE seals, and chemical-resistant coatings.

6. Customization Options

• Nitrogen Blanketing: Inert gas purge to prevent foaming or oxidation.

• Barcode Scanning: Track batches and ensure traceability.

• Automated Conveyor Integration: For seamless line integration.

Technical Specifications

• Filling Range: 1L–200L (adjustable in 0.1L increments).

• Accuracy: ±0.2% of target weight.

• Materials: 304/316L stainless steel, PTFE seals, FKM gaskets.

• Safety Certification: ATEX, IECEx, CE.

• Power Requirements: 220V/50Hz or 110V/60Hz (customizable).

• Environment Rating: IP65 (dust and water resistant).

Operation Steps

1. Container Placement: Position the drum or IBC under the filling nozzle.

2. Start Cycle: Initiate via HMI touchscreen or foot pedal.

3. Flow Control: The pump dispenses material at a controlled rate, monitored by load cells.

4. Nitrogen Purge (If Equipped): Inert gas blanketing to prevent foaming or contamination.

5. Shutdown: Automatic stop when target weight is reached; nozzle retracts to prevent dripping.

6. Cleanup: Nozzle purges automatically with solvent or air (optional CIP system).

Applications

• Silicones & Lubricants: Industrial greases, sealants, and adhesives.

• Gels & Coatings: High-viscosity fluids, caulks, and specialty chemicals.

• Pharmaceuticals & Cosmetics: Topical gels, ointments, and viscous formulations.

• Food & Beverage: Syrups, sauces, and high-viscosity dressings.

Benefits

1. Flow Control: Variable speed and closed-loop feedback ensure precise, consistent dosing.

2. High Viscosity Handling: Robust pump and hopper design for materials up to 1,000,000 cP.

3. Drip-Free Operation: Anti-drip nozzles and vacuum breakers minimize mess and waste.

4. Safety: ATEX/IECEx compliance and static dissipation for hazardous environments.

5. Customization: Tailored for specific viscosities, container types, and flow requirements.

6. Low Maintenance: CIP compatibility and robust construction reduce downtime.

Why Choose Us?

As a manufacturer, we specialize in high-viscosity filling solutions for silicones, gels, and industrial chemicals. Our machines combine precision, safety, and ease of use to meet your toughest challenges. Contact us for a tailored quote or consultation!

Immediate Order:

Website: http://www.azoki.cn/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com