High Efficiency 5-Gallon Pail Filling Machine for Chemical Materials

Overview

The 5-Gallon Pail Filling Machine is designed for high-speed, precision filling of chemical materials, adhesives, solvents, oils, and other industrial fluids into 5-gallon pails. It combines automated flow control, drip-free technology, and safety features to ensure efficient, accurate, and contamination-free operations.

Key Features

1. Precision Filling

• Load Cell Weighing System: Accurately fills pails to target weight (±0.2% accuracy).

• Flow Control Valve: Adjustable flow rates (e.g., 1–10 L/min) via HMI or PLC.

• Anti-Drip Nozzle: Ceramic or stainless steel nozzle with pneumatic actuation to prevent leaks.

2. High Efficiency

• Cycle Time: <30 seconds per pail (depends on material viscosity and flow rate).

• Automated Conveyor: Integrated roller or belt conveyor for continuous loading/unloading.

• Multi-Pail Clamping: Simultaneous filling of multiple pails (optional).

3. Chemical Compatibility

• Materials: 304/316L stainless steel, PTFE seals, and FKM gaskets for corrosion resistance.

• ATEX/IECEx Certification: Safe for explosive atmospheres (Zone 1/21).

• Static Dissipation: Conductive hoses and grounding systems to prevent sparks.

4. User-Friendly Operation

• Touchscreen HMI: Preset recipes, customizable flow rates, and diagnostics.

• Remote Control (Optional): Wireless operation via tablet or smartphone.

• Quick Changeover: Tool-free nozzle swaps for different container sizes.

5. Safety & Compliance

• Vacuum Breaker: Eliminates airlocks during filling of thixotropic or foaming materials.

• Nitrogen Purge (Optional): Inert gas blanketing to prevent oxidation or contamination.

• Emergency Stop: Redundant safety systems for immediate shutdown.

6. Customization Options

• Barcode Scanning: Track batches and ensure traceability.

• Automated Lidding/Sealing: Add-on modules for capping or sealing pails.

• CIP Cleaning System: Automatic cleaning-in-place for hygiene and maintenance.

Technical Specifications

• Filling Range: 1–5 gallons (adjustable in 0.1L increments).

• Accuracy: ±0.2% of target weight.

• Materials: 304/316L stainless steel, PTFE seals, FKM gaskets.

• Safety Certification: ATEX, IECEx, CE.

• Power Requirements: 220V/50Hz or 110V/60Hz (customizable).

• Environment Rating: IP65 (dust and water resistant).

Operation Steps

1. Container Placement: Position the 5-gallon pail under the filling nozzle via conveyor.

2. Start Cycle: Initiate via HMI touchscreen or foot pedal.

3. Flow Control: The pump dispenses material at a controlled rate, monitored by load cells.

4. Nitrogen Purge (If Equipped): Inert gas blanketing to prevent foaming or contamination.

5. Shutdown: Automatic stop when target weight is reached; nozzle retracts to prevent dripping.

6. Cleanup: Nozzle purges automatically with solvent or air (optional CIP system).

Applications

• Chemicals & Solvents: Industrial cleaners, acids, bases, and specialty chemicals.

• Adhesives & Coatings: High-viscosity glues, sealants, and coatings.

• Oils & Lubricants: Engine oils, greases, and hydraulic fluids.

• Pharmaceuticals & Cosmetics: Topical gels, ointments, and viscous formulations.

• Food & Beverage: Syrups, sauces, and high-viscosity dressings.

Benefits

1. High Speed: Rapid cycle times for maximum productivity.

2. Precision: Accurate filling with minimal overfill or underfill.

3. Drip-Free Operation: Anti-drip nozzles and vacuum breakers minimize mess and waste.

4. Safety: ATEX/IECEx compliance and static dissipation for hazardous environments.

5. Customization: Tailored for specific materials, container types, and flow requirements.

6. Low Maintenance: Robust construction and CIP compatibility reduce downtime.

Why Choose Us?

As a manufacturer, we specialize in high-efficiency filling solutions for chemical materials and industrial fluids. Our machines combine precision, safety, and ease of use to meet your toughest challenges. Contact us for a tailored quote or consultation!

Immediate Order:

Website: http://www.azoki.cn/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com