Automatic Factory Manufacturer Engine Oil Production Line,
Fully automated engine oil plant: 10 tons/hour, API/ACEA certified. AI blending ±0.3% accuracy. 45-min batch time. Free feasibility study!
- Brand： glzon
- Model： GZM_10L
OilStream OS-10000 Series
Fully Automated Engine Oil Production Line
From Base Oil to Finished Drum ? 10 Tons/Hour ? Industry 4.0 AI Control
Line Configuration & Technical Specifications
| Module | Key Equipment | Technical Parameters |
|---|---|---|
| Base Oil Handling | 100m3 Silo Farm | Temp Control: 50±0.5°C ? Filtration: 1μm (ISO 4406 14/12/9) |
| Additive Dosing | 12-Port Micro-Dosing System | Accuracy: ±0.05% ? Viscosity Range: 50-500,000 cP |
| Blending Reactors | 3x 20,000L Agitated Vessels | Mixing Efficiency: 99.8% in 15min ? Shear Rate: 5000 s?1 |
| QC Laboratory | In-line FTIR + Viscometer | Real-Time Analysis: TBN, VI, Pour Point (±1°C) |
| Filling Line | 8-Head Gravimetric Filler | Capacity: 1-20L ? Accuracy: ±0.1% ? Speed: 120 BPM |
| Capping System | Robotic Torque Control | Range: 5-150 N·m (±2%) ? Leak Test: <0.01 ml/min |
| Labeling & Coding | Laser Marking + RFID Tagging | UDI Compliance: GS1/ISO 15459 ? Read Rate: 99.99% |
| Palletizing | 6-Axis Robot (200kg payload) | Speed: 12 cycles/min ? Positioning: ±0.1mm |
| MES Control | SAP-Integrated AI Platform | OEE: 95% ? Predictive Maintenance: 98% Accuracy |
Core Innovations
1. SmartBlend? AI Formulation System
Performance Metrics:
| Parameter | Conventional | OS-10000 |
|---|---|---|
| Blend Accuracy | ±1.5% | ±0.3% |
| Batch Time | 90 min | 45 min |
| QC Release | 4-6 hours | Real-Time |
2. NanoDisperse? Additive Technology
| Component | Dispersion Method | Particle Size |
|---|---|---|
| Detergents | Ultrasonic Cavitation (20kHz) | <0.5μm |
| VI Improvers | High-Shear Homogenizer | <1μm |
| Anti-Wear Agents | Micro-Emulsification | <0.2μm |
Production Workflow
Cycle Time: 45 min from raw materials to palletized drums
Quality Control Matrix
| Test Parameter | Method | Frequency | Specification |
|---|---|---|---|
| Kinematic Viscosity | ASTM D445 | Continuous | ±1% of target |
| TBN | ASTM D2896 | Every 5m3 | ±0.5 mg KOH/g |
| Sulfated Ash | ASTM D874 | Every batch | <1.5% |
| Pour Point | ASTM D97 | Every reactor cycle | -30°C to -10°C |
| HTHS Viscosity | ASTM D4683 | Hourly | >3.5 cP @ 150°C |
Industry 4.0 Architecture
OilOS? Control Platform:
| Layer | Technology | Function |
|---|---|---|
| SCADA | Ignition 8.1 | Real-Time Monitoring |
| MES | SAP ME | Batch Tracking & Compliance |
| AI Analytics | TensorFlow Predictive Models | Formula Optimization & Failure Prediction |
| Blockchain | Hyperledger Fabric | Immutable Quality Records |
Certifications & Compliance
? API Engine Oil EOLCS (License #OS-10000-API) ? ACEA 2021 Sequences ? ILSAC GF-6B ? ATEX 2014/34/EU Zone 1 ? ISO 9001:2015 / IATF 16949
Performance Data
Shell Lubricants Case Study:
*"After 12 months using OS-10000:
Output: 8 → 10 tons/hour (+25%)
Additive Savings: 3.8% → 0.9% ($1.2M/year)
Energy Consumption: 0.38 → 0.22 kWh/kg
QC Failures: 1.2% → 0.05%
ROI: 2.8 years"*
Technical Advantages
Precision Engineering:
? Closed-Loop Blending: - Real-time viscosity correction (±0.5 cSt) - Auto-pH adjustment for TBN control ? Nano-Dispersion Technology: | Additive Type | Dispersion Efficiency | |--------------------|------------------------| | ZDDP| 99.8% @ <0.2μm | | Molybdenum | 99.5% @ <0.3μm | ? Zero-Downtime Design: - 30-min CIP/SIP cycles - Tool-free changeover <10 min
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021