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BELT CONVEYOR

  • Brand： glzon
  • Model： GZM_30L

GBS Series Modular Belt Conveyors

Precision Material Flow for Extreme Conditions

Core Innovation: Self-Correcting Intelligence

Shanghai Guangzhi GBS Series integrates AI Vision Belt Tracking, Dynamic Tension Control, and Modular QuickSwap? Frame to conquer critical challenges:

? 90% reduction in belt misalignment damage

? Changeover time: 8h → 30min

? Incline capability: Up to 28°

? 35% energy savings

Engineering Breakthroughs

1. Self-Optimizing Conveyance

Performance Benchmark:

Function

Conventional Conveyor

GBS Intelligent System

Misalignment Response

>30 seconds

0.8 seconds

Tension Accuracy

±15%

±3%

Material Flow Error

±8%

±1.5%

2. Heavy-Duty Structural Design

  • Triple-Layer Idlers:

    • Core: Carbon steel with SKF bearings (L10: 50,000h)

    • Mid: Polyurethane damping layer (82% shock absorption)

    • Surface: Ceramic/stainless cladding (3X wear resistance)

  • Patented Truss Frame:

    Span

    Conventional Deflection

    GBS Deflection Control

    10m

    12mm

    ≤3mm

    25m

    38mm

    ≤8mm

Technical Specifications

Model

GBS-802F (Food Grade)

GBS-1500M (Mining)

GBS-3000X (ATEX)

Belt Width

300-1200mm

800-2000mm

500-1800mm

Belt Speed

0.1-3.5m/s

0.05-4.2m/s

0.1-2.8m/s

Max Incline

22°

28°

18°

Load Capacity

≤120kg/m

≤580kg/m

≤90kg/m

Motor Power

5.5-22kW IE4

15-200kW

3-37kW ATEX

Hygienic Design

EHEDG Certified

IP69K Dustproof

ATEX Zone 21

Industry Solutions

Application

Pain Point

GBS Technology

Outcome

Mine Crushing Line

Impact load fractures

Dual-Wave Buffer Bed (400J absorption)

Idler life ↑ to 16,000h

Flour Mill Conveying

Dust explosion risk

N? Inerting + Static-Dissipative Belt

NFPA 652 compliance

Bulk Port Handling

Salt corrosion/typhoon shift

316L SS Frame + Hurricane Anchors

15-year lifespan (ISO 9224)

Auto Assembly Line

Vibration damage

Maglev Drive (<0.5mm/s vibration)

Defect rate ↓ to 50ppm

Operational Economics

Iron Ore Conveying Case (500t/h):

  • Conventional System Issues:

    ? 143h annual downtime (misalignment/breakage)

    ? Energy: 0.82kWh/ton

  • GBS-1500M Solution:

    ? Hydraulic auto-alignment

    ? Regenerative braking

  • Results:

    ? >99.2% operational availability

    ? Energy ↓ to 0.57kWh/ton

    ? ROI: 3.1 years

Modular Innovation

QuickSwap? Three-Module System:

  1. Drive Module:

    • Tool-free gearbox swap (DIN 760: 3-minute change)

    • Permanent magnet motor (95.8% efficiency)

  2. Frame Module:

    Unit Length

    Connection

    Safety Factor

    3m

    ISO bolt/pin

    2.5X

    6m

    Hydraulic latch

    3.8X

  3. Maintenance Module:

    • Self-lubricating idlers (12-month maintenance-free)

    • RFID lifespan prediction

Global Compliance & Support

Certifications:

  • ISO 283: Steel cord conveyor belts

  • FEM 2.222: Drive unit safety factors

  • ATEX 2014/34/EU (Explosion-proof models)

  • FDA 21 CFR (Food-grade versions)

Zero-Downtime Network:

  • Predictive Maintenance:

    Parameter

    Alert Threshold

    Response

    Bearing temperature

    >85°C

    <2 hours

    Belt damage

    >20mm tear

    Instant shutdown

  • Global Spares Hubs:

    Location

    Critical Parts

    Delivery

    Duisburg, Germany

    Drive units

    12 hours

    Chicago, USA

    Control modules

    8 hours

Redefining Conveying Reliability

Shanghai Guangzhi GBS: Where heavy loads meet intelligent control – engineered for mines, ports, and precision manufacturing. ??