CHECK WEIGHER
- Brand: glzon
- Model: GZM
Component | Technology | Performance |
---|---|---|
Multi-Cell Load Matrix | 4× OIML R60 Class Y(y) sensors | ±0.05g linearity error |
AI Vibration Filter | Real-time FFT analysis + CNN | 99.5% noise rejection (ISO 10816) |
Airflow Stabilizer | CFD-optimized wind tunnel | ±0.2g in 2.5m/s drafts |
Auto-Span Calibration | Internal motorized weights | NIST-traceable accuracy |
圖片代碼graph LR A[Weight Data] --> B{SPC Analytics} B --> C[Predictive Giveaway Model]C --> D[Filler Adjustment Signal]Weight DataSPC AnalyticsPredictive Giveaway ModelFiller Adjustment Signal
Key Algorithms:
Dynamic Tolerance Control:
Process Capability | Action | Material Savings |
---|---|---|
Cp >1.33 | Auto-tighten limits | ↓0.5-2.8% |
Cp <1.0 | Alert + widen tolerance | ↓False rejects |
Root Cause Mapping:
Correlates weight deviations with upstream parameters (temp/humidity/vibration)
Model | CW-9100 Pharma | CW-9200 Industrial | CW-9300 ATEX |
---|---|---|---|
Accuracy | ±0.05g (1-100g) | ±0.1g (50g-5kg) | ±0.5g (1-50kg) |
Speed | 600 units/min | 400 units/min | 300 units/min |
Min. Product | 1g | 50g | 500g |
Rejection | Air-jet (20ms) | Pusher arm (30ms) | Diverter (50ms) |
Data Integrity | 21 CFR Part 11 | OPC UA | Ex ia I/O |
Power | 110V/0.8kW | 380V/1.5kW | 24VDC Ex ia |
IP Rating | IP54 | IP65 | IP66 (Zone 21) |
Footprint | 1.8×0.8×1.2m | 2.2×1.0×1.5m | 2.5×1.2×1.6m |
Pharmaceuticals
Isolator compatibility (ISO Class 5)
VHP-resistant components
Blockchain serialization
Food & Beverage
Feature | Spec |
---|---|
Washdown rating | IP69K (80°C/100bar) |
Allergen control | Auto-purge sequence |
Condensation logic | Auto-tare compensation |
Chemicals
ATEX Zone 21 (Ex tc IIIC T135°C)
Static dissipation <10? Ω
Solvent-resistant enclosures
10" HMI with OEE Dashboard
圖片代碼flowchart TB A[Real-Time SPC] --> B[Giveaway Analytics]B --> C[Predictive Alerts]C --> D[Digital Twin Simulation]Real-Time SPCGiveaway AnalyticsPredictive AlertsDigital Twin Simulation
AI Modules:
Golden Batch Profiling:
Flags deviations >3σ from ideal weight distribution
Energy Optimizer:
Sleep mode during line stoppages (↓40% power)
Carbon Tracker:
g CO?/1000 units calculation
Global Vaccine Manufacturer:
Reduced overfill from 1.2% → 0.05% in 2ml vials
Saved $2.8M/year in API costs
Achieved zero 483 observations in FDA audit
ROI: 4 months
OIML R51 Class Y(y)
FDA 21 CFR 210/211
ATEX 2014/34/EU
ISO 9001:2015
? 99.9% Detection Rate - AI false-reject prevention
? 50% Energy Saving - Regenerative braking system
? Zero Downtime - Hot-swap components
? Global Compliance - CE/FDA/ATEX/OIML