bag packing machine
This machine is mainly suitable for quantitative filling, filling, and packaging of small particle materials (including various small particles and powders), mixed, irregular, or regular small particl
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This machine is mainly suitable for quantitative filling, filling, and packaging of small particle materials (including various small particles and powders), mixed, irregular, or regular small particl
Precision Engineered for Versatile Packaging
Shanghai Guangzhi BPM-5000 revolutionizes bag packaging with 120 bags/minute throughput and ±0.5mm sealing accuracy. Featuring AI-guided form-fill-seal technology, multi-layer barrier control, and tool-free changeover <3 min, it masters:
? Stand-up pouches (gusseted/flat-bottom)
? Pillow bags (single/multi-lane)
? Quad-seal medical sterile bags
? Vacuum/MAP packaging (O? <0.1%)
1. Intelligent Filling & Sealing
System | Technology | Performance |
---|---|---|
AI Vision Dosing | 3D product volume scanning | ±1% fill accuracy (1g-5kg) |
Pulsed Sealing Jaws | Adaptive temp/pressure control | Seal strength >45N/15mm |
Material Saver? | Predictive film tension control | 30% film waste reduction |
Gas Flush System | Dynamic gas mixing (N?/CO?) | Residual O? <50ppm |
2. Zero-Downtime Flexibility
Key Features:
Memory Database: 50+ preset formats (PET/AL/CPP laminates)
Seal Integrity Monitoring:
Parameter | Real-Time Feedback |
---|---|
Seal temperature | ±1°C control (100-250°C range) |
Contamination | Reject if >0.5mm particles |
Model | BPM-5100 (Standard) | BPM-5200 (Pharma) | BPM-5300 (Retort) |
---|---|---|---|
Speed | 120 bags/min | 80 bags/min | 60 bags/min |
Bag Size | 50-500mm (W) × 80-800mm (H) | Same | Same |
Film Thickness | 30-300μm | 40-250μm | 60-400μm |
Filling Range | 10g-5kg | 5g-2kg | 100g-10kg |
Gas Flush | N?/CO? (optional) | Sterile air flush | Steam flushing |
Seal Type | Constant/Impulse | Double seam + notch | Triple seal |
Power | 380V/50Hz, 6.5kW | 380V/50Hz, 5.5kW | 380V/50Hz, 8.2kW |
Compliance | CE EN 415-6 | FDA 21 CFR 177.2600 | ISO 11607-1 |
Food & Snacks
IP69K washdown design
Metal detection integration (Fe≥0.3mm)
Oil-resistant sealing jaws
Pharmaceuticals
ISO Class 7 clean air hood
VHP-compatible components
21 CFR Part 11 data logs
Chemicals
ATEX Zone 22 option
Solvent-resistant film path
Static dissipation (<10? Ω)
Pet Food
Heavy-duty auger filling (50mm shaft)
Fat barrier coating system
Odor control vacuum hood
12" HMI with Packaging Intelligence
Key Modules:
Golden Seal Profiling:
Auto-learns optimal temp/pressure curves
Flags deviations >2σ
Predictive Film Management:
Roll diameter monitoring
Splice detection (≤0.1s response)
Carbon Footprint Tracker:
g CO?/bag calculation
Global Snack Brand Case:
Challenge: 5% seal failures in nitrogen-flushed chips
Solution: BPM-5100 with AI gas flush control
Results:
? 0.02% seal defect rate
? Shelf life extended by 40%
? ROI in 7 months
Global Compliance:
CE EN 415-6:2013
FDA 21 CFR 177.1520
ISO 11607-1 (Medical Packaging)
UL 985 (Household Appliances)
Advanced Modules:
Module | Function |
---|---|
Vision Inspection | Print/bar code verification |
Robotic Case Packing | Auto carton loading (25/min) |
AR Format Setup | HoloLens-guided changeover |
VOC Abatement | Activated carbon filtration |
24/7 Packaging Guardians:
Remote diagnostics via IIoT gateway
Critical Spares Dispatch ≤48h:
Sealing jaws
Film tensioners
Auger assemblies
Performance Validation:
Seal strength tests (ASTM F88)
OTR/MVTR barrier certification