Heavy-Duty Ton Barrel Filling System: Efficiency, Safety, and Precision

Overview

The Heavy-Duty Ton Barrel Filling System is designed for high-capacity, efficient filling of industrial liquids into IBC totes (1,000L), drums, or ton barrels. Ideal for bulk chemicals, oils, paints, adhesives, and food-grade products, these systems ensure precision, safety, and compliance with hazardous material handling standards. Both semi-automatic and fully automatic configurations are available to match production scale and workflow requirements.

System Options

1. Semi-Automatic Ton Barrel Filling Machine

• Operation: Manual positioning of barrels; automated filling with operator oversight.

• Key Features:

• High-Flow Filtration: Fast filling rates (up to 200 L/min) with minimal splash.

• Adjustable Nozzles: Customizable fill heights to prevent foaming or spillage.

• Viscosity Handling: Suitable for thin to thick liquids (e.g., oils, resins, coatings).

• Safety: Grounded equipment, spill containment, and ATEX/IECEx options for flammable environments.

• Weighing Scales: Optional integrated load cells for precise net weight filling.

• Ideal For: Small to medium-scale operations, batch processing, or multi-product facilities.

2. Fully Automatic Ton Barrel Filling System

• Operation: Automated conveyor, indexing, filling, and capping/sealing.

• Key Features:

• Throughput: Up to 15+ barrels per hour (depends on viscosity and product).

• Touchscreen HMI: Programmable for multiple barrel types, sizes, and fill volumes.

• Automated Lidding: Press-on lids, crimping, or sealing for secure closure.

• Nitrogen Blanketing: Prevents foaming, oxidation, or contamination during fill.

• Weight-Based Filling: High-precision load cells for ±0.1% accuracy.

• Cleaning: CIP (Clean-in-Place) or quick-disconnect nozzles for easy maintenance.

• Remote Monitoring: IoT-enabled systems track fill data, alarms, and performance metrics.

• Ideal For: Large-scale production, high-volume manufacturers, and industrial facilities.

Key Benefits

1. Efficiency: Reduces labor costs and cycle times with automated processes.

2. Precision: Accurate fill levels (±0.1%) minimize product waste and rework.

3. Safety: Drip trays, fume extraction, and ATEX/IECEx certifications for hazardous areas.

4. Versatility: Compatible with IBC totes, drums, and custom ton barrels (plastic, metal, or stainless steel).

5. Customization: Options for nitrogen blanketing, heated hoppers, and RFID tracking.

6. Compliance: Meets OSHA, ISO, and industry standards for chemical and bulk liquid handling.

Applications

• Chemicals: Industrial solvents, acids, bases, and specialty chemicals.

• Oils & Lubricants: Engine oils, greases, transformer oils, and biofuels.

• Food & Beverage: Edible oils, syrups, sauces, and bulk liquid ingredients.

• Pharmaceuticals: APIs, bulk intermediates, and liquid medications.

• Paints & Coatings: Water-based, solvent-based, and high-viscosity coatings.

Optional Features

1. Vacuum Filtration: Removes air bubbles or contaminants before filling.

2. Riser Rings: Minimizes splash and foaming during filling.

3. Barcode/RFID Tracking: Logs batch numbers, expiration dates, and traceability data.

4. Multi-Head Filling: Parallel nozzles for higher throughput (up to 4x speed increase).

5. Chemical-Resistant Materials: Stainless steel (304/316L), Hastelloy, or PTFE coatings.

6. Automatic Palletizing: Seamless integration with robotic or manual palletizing systems.

7. Clean-in-Place (CIP): Automated cleaning cycles for hygiene-critical applications.

8. Level Sensors: Ultrasonic or radar sensors for precise fill level control.

How It Works

1. Barrel Placement: Manual (semi-auto) or automatic (conveyor) positioning of barrels.

2. Filling Process:

• The nozzle descends into the barrel.

• A high-flow pump or mass flowmeter dispenses the precise volume of liquid.

• Nitrogen blanketing (optional) prevents foaming or contamination.

• The nozzle retracts, and excess product is reclaimed (optional).

3. Sealing: Optional automated capping or lid pressing.

4. Discharge: Filled barrels move to downstream processes (e.g., labeling, palletizing).

Why Choose This System?

• Reliability: Robust design with minimal maintenance requirements.

• Scalability: Easily expandable for future production needs.

• Expert Support: Custom engineering, installation, and lifetime technical support.

Contact Us for a customized solution tailored to your specific ton barrel filling needs!

Immediate Order:

Website: http://www.azoki.cn/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com